100mm D28 Modular 3D Welding Table For Fast Production Setup

The D28 Modular 3D Welding Table for Fast Production Setup is an industrial-grade precision welding fixture platform designed for multi-variety, small-to-medium batch production with rapid changeover capabilities. Its core features include the D28 standard hole system and 3D modular fixtures, enabling quick setup, high-precision positioning, and unlimited expandability. It is specifically designed to shorten production preparation time and improve welding consistency.

Core advantages

• Rapid Production Preparation: New workpieces require no custom tooling; fixture setup is completed in 10–30 minutes, increasing changeover efficiency by over 80%.
• High Precision and Consistency: D28 hole system offers positioning accuracy of ±0.02–0.05mm and repeatability of ≤0.01mm, significantly improving welding dimensional consistency and reducing rework rates.
• Superior Flexibility and Reusability: One platform adapts to hundreds of workpieces; fixtures are universal and infinitely combinable, reducing tooling costs by over 60%.
• High Rigidity and Durability: Heavy-duty structure + heat-treated tabletop resists deformation and impact, providing a lifespan of 10+ years while maintaining long-term accuracy.
• Unlimited Expandability: Single or multiple units can be combined to accommodate welding of everything from small parts to large structural components.

Adaptable and compatible across all scenarios

• Welding Process Compatibility: Compatible with all mainstream welding processes, including MIG/MAG, TIG, plasma welding, laser welding, and submerged arc welding, without any process limitations;
• Equipment Integration Compatibility: Can be directly integrated with welding positioners, welding gun holders, and cleaning stations for semi-automatic welding; it can also be connected to six-axis welding robots and CNC systems, with standard robot mounting interfaces reserved, allowing for direct setup of automated welding workstations without additional modifications;
• Tooling Expansion Compatibility: The tabletop features T-slots and threaded holes, allowing for the use of vacuum suction devices (suitable for thin-walled parts welding) and magnetic positioning blocks (for assisting in positioning small parts), meeting the welding needs of special workpieces;
• Site Adaptability: The D28 Modular 3D Welding Table for Fast Production Setup features a monolithic structure with universal casters at the bottom (optional). The lightweight version can be moved manually, while the heavy-duty version is equipped with forklift slots for easy adjustment in the workshop, adapting to flexible production line layouts.

Precise customer matching

The D28 Modular 3D Welding Table for Fast Production Setup focuses on heavy-duty, fast clamping, and high flexibility, primarily targeting overseas medium-to-large manufacturing enterprises and multi-product production factories. The precise customer profile is as follows:

• Core Industries: Construction machinery manufacturing (excavators, loaders, cranes), steel structure production, automotive and parts manufacturing, rail transit (carriages/frames), mining equipment manufacturing, large-scale agricultural machinery manufacturing;
• Customer Types: ① Factories with multi-variety, small-to-medium batch welding needs, troubled by slow changeover times with traditional tooling; ② Companies producing large, heavy structural components requiring high load-bearing capacity and high-precision welding platforms; ③ Manufacturing enterprises planning to upgrade to flexible welding production lines/automated welding workstations;