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D28 3D Welding Table System for Steel Structure Assembly and Robotic Welding
| MOQ: | 1 PCS |
| Price: | 500-1500 USD |
| Standard Packaging: | 4000*2000*200mm |
| Delivery Period: | 15-25 work days |
| Payment Method: | Western Union,T/T,D/P,D/A,L/C |
| Supply Capacity: | 500 units/month |
D28 3D welding table system
,welding table for steel assembly
,robotic welding fixture table
The D28 3D Welding Table System for Steel Structure Assembly and Robotic Welding serves as universal flexible tooling core equipment for steel structure assembly and robotic automatic welding. Built with high-rigidity cast iron base and standardized D28 hole system, this 3D welding table allows free combination of modular clamps to complete rapid positioning of various heavy steel parts.
| Model | Table Size (L×W) | Table Material | Hole Standard |
|---|---|---|---|
| D28-1010 | 1000×1000 | HT300 Cast Iron / Q355 Steel Plate | Φ28mm holes, 100×100mm grid, 5-sided hole layout |
| D28-1510 | 1500×1000 | HT300 Cast Iron / Q355 Steel Plate | Φ28mm holes, 100×100mm grid, 5-sided hole layout |
| D28-1510 | 1200×2400 | HT300 Cast Iron / Q355 Steel Plate | Φ28mm holes, 100×100mm grid, 5-sided hole layout |
| D28-2015 | 2000×1500 | HT300 Cast Iron / Q355 Steel Plate | Φ28mm holes, 100×100mm grid, 5-sided hole layout |
| D28-3015 | 3000×1500 | HT300 Cast Iron / Q355 Steel Plate | Φ28mm holes, 100×100mm grid, 5-sided hole layout |
| D28-4020 | 4000×2000 | HT300 Cast Iron / Q355 Steel Plate | Φ28mm holes, 100×100mm grid, 5-sided hole layout |
Covering the production of heavy-duty steel structures across all categories, solving the pain points of traditional tooling:
- Architectural category: H-beam columns, box columns, curtain wall steel frames, stairs, railings, factory trusses
- Construction machinery: excavator frame, loader boom, crane boom, dump truck chassis
- Rail transit/new energy: photovoltaic brackets, wind power bases, container frames, carriage frames
- Irregular pipeline components: circular pipe truss, hydraulic pipeline support, curved steel structure
- Non standard equipment rack: machine tool base, test bench, automation equipment body
Addressing Industry Pain Points:
- Multi variety and small batch production, without the need for repeated production of dedicated tire frames, saving steel plate, labor, and storage costs
- Heavy duty workpieces with thick plates have sufficient clamping rigidity, controllable welding deformation, and stable assembly dimensional tolerances
- The entire process of spot welding, full welding, size correction, and inspection of irregular multi angle components is completed in one clamping
The all welding table has a unified high-precision hole system, and the robot only needs one teaching program. The same type of workpiece can be produced in batches with zero coordinate offset, without the need to repeatedly correct the path, improving the consistency of welding seams.
The five face system can suspend workpieces laterally and vertically, lift H-shaped steel and box components overhead, and weld around 360° with a welding gun, solving the problem of traditional flat tire frame bottom welds that cannot be welded.
Switching between different steel structure products, only replacing the fixture module, and completing the tooling reorganization within 2 hours; The customization cycle for traditional specialized welding tire frames is 7-15 days, and the production line utilization rate is increased by more than 30%.
The nitriding surface isolates the accumulation of high-temperature welding slag, preventing welding slag from sticking to the reference hole and causing positioning failure; Support 24-hour uninterrupted batch welding with robots.
The standard 100mm grid scale can be used as a machine vision coordinate reference, coupled with 2D/3D visual cameras to automatically recognize the workpiece reference, achieving no manual loading and unloading welding.
D28 standard limit blocks can be installed around the D28 welding table as mechanical hard limit blocks to prevent robot program errors from hitting the table.
Full inspection before shipment, providing inspection reports to meet the acceptance requirements of European and American automated production lines:
- Flatness detection: Laser level scanning of the entire table, with an error of ≤ 0.1mm per meter
- Hole spacing and aperture detection: internal micrometer, three coordinate sampling, hole spacing tolerance ± 0.05mm
- Verticality detection: Use a right angle ruler to measure the surrounding facades
- Rigid load test: Apply a load of 250N to the center of the table, with a deflection of ≤ 1μm, and no permanent deformation after unloading
- Surface hardness sampling: Vickers hardness tester detects nitride layer HV450 or above
- Appearance inspection: no sand holes, cracks, and even nitride layer without leakage treatment
- Load bearing test: The standard tabletop can withstand a static load of 5-10 tons without bending
Professional technical support and customized layout plans are available for the D28 3D Welding Table System for Steel Structure Assembly and Robotic Welding. Send your workpiece drawings and workshop layout demands to us to get a tailored quotation right away.
