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10Ton 300‑3000mm Self‑Aligning Turning Rolls, Dual‑Drive Tank Welding Rotator CE Certified
| MOQ: | 1 |
| Price: | 500-1000USD |
| Standard Packaging: | 120.00cm * 74.00cm * 100.00cm |
| Delivery Period: | 10-20 work days |
| Payment Method: | T/T,D/P,L/C,D/A |
| Supply Capacity: | 500 units/month |
Detail Information
Place of Origin
WUXI
Brand Name
LEMAR
Certification
CE
Model Number
ZTG-10
Document
Model NO.:
ZTG-10
Rotaion Speed:
0.1-1rpm
Exported To:
Canada,USA,Russia,Saudi Arabia,Iraq,Greece,France
Wheel Diameter:
φ300 Mm
Roller Material:
PU Polyurethane
Certificate:
CE ISO
Speed Adjust Way:
VFD Adjustment
Wheels Quantity:
8 Wheels
Speed Mode:
AC Variable Frequency Stepless Speed Regulation
Highlight:
10Ton self-aligning turning rolls
,dual-drive tank welding rotator
,CE certified welding fixture table
Product Description
10Ton 300‑3000mm Self‑Aligning Turning Rolls, Dual‑Drive Tank Welding Rotator CE Certified
Product Overview
This 10-ton self-adjusting turning roll set features mechanical self-centering structure with automatic roller adjustment to fit different tank diameters without manual repositioning.
1.Complete Drive System
Full set contains one driving frame plus one idler frame, offering stable rotary support for heavy cylindrical workpieces during welding and finishing operations.
2.Enhanced Welding Quality
Uniform rotating speed minimizes welding defects and coordinates with welding manipulators to enable semi-automatic tank production workflows.
3.Industrial Applications
Widely adopted in tank fabrication workshops, pressure-vessel factories, chemical equipment manufacturing, and metal processing plants.
Core Advantages
- Automatic position adjustment eliminates manual roller spacing changes between tank sizes
- Synchronous dual-motor drive ensures stable rotation without slipping or vibration under full 10-ton load
- Standard PU rollers prevent surface scratches; cast-steel rollers available for high-temperature applications
- Wide-range VFD speed control meets diverse welding, polishing, and lining processing requirements
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | ZTG-10 Self-Aligning Turning Roll |
| Rated Load | 10 Ton (complete set) |
| Workpiece Diameter Range | 300mm - 3000mm |
| Standard Roller Material | PU roller; cast-steel roller optional |
| Drive System | Dual-motor synchronous drive |
| Control Mode | VFD stepless speed control |
| Primary Application | Storage tank and pressure vessel girth welding |
| Power Supply | 380V standard, 400V/415V/480V customizable |
Operating Principle
Combined frame structure with driving and idler frames jointly supporting cylindrical workpieces while transferring rotary power.
1.Mechanical Self-Centering
Roller groups automatically adjust supporting angle according to workpiece outer diameter to achieve precise centering.
2.Precision Speed Control
Inverter precisely controls motor speed to maintain stable linear velocity for consistent girth welding seams.
3.Rotation Welding Method
Tank rotates on turning rolls while welding torch remains stationary for continuous circumferential welding operations.
Quality Assurance
- Full-load running inspection performed on each unit before shipment
- Stress-relieved welded frame construction prevents long-term deformation
- Reliable core components from well-known brands for harsh-condition operation
- Strict dimensional checking ensures smooth rotation performance
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Frequently Asked Questions
What is included in one complete set of 10-ton self-aligning turning rolls?
A full set consists of one driving frame and one idler frame, with other accessories available as options.
Will the workpiece drift axially during long-hour continuous rotation?
Self-aligning design effectively reduces drifting. Anti-drift structures are available as optional upgrades for strict positioning requirements.
Is continuous 24-hour non-stop operation allowed?
Yes, the system supports long-term continuous operation under rated load conditions for mass production environments.
Can I replace PU rollers with steel rollers on-site later?
Yes, we provide matching cast-steel rollers for on-site replacement based on your specific working conditions.
How long is the machine warranty period?
12-month whole-machine warranty, excluding normal wear and consumable parts.