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Heavy Duty 10 Ton Adjustable Welding Turning Rolls for Large Tank & Pipeline Fabrication
| MOQ: | 1 |
| Price: | 500-1000USD |
| Standard Packaging: | 160.00cm * 70.00cm * 56.00cm |
| Delivery Period: | 10-20 work days |
| Payment Method: | L/C,D/P,T/T,Western Union,D/A |
| Supply Capacity: | 500 units/month |
Detail Information
Place of Origin
WUXI
Brand Name
LEMAR
Certification
CE
Model Number
KTG-10
Document
Model NO.:
KTG-10
Roller Width:
120-160 Mm
Roller Material:
PU (Polyurethane) / Rubber / Metal
Suitable Welding Diameter:
320-2800 Mm
Stock Availability:
Yes
Welding Turning Rolls:
Type Adjustable
Rotaion Speed:
0.1-1rpm
Motor Power:
2 × 0.55kw
Highlight:
10 ton welding turning rolls
,adjustable welding rotator for tanks
,heavy duty pipeline fabrication rolls
Product Description
Heavy Duty 10 Ton Adjustable Welding Turning Rolls for Large Tank & Pipeline Fabrication
Product Introduction
This 10 ton adjustable welding turning rolls is heavy-duty welding auxiliary equipment designed for large pipes, industrial cylinders, and medium-large pressure vessels. Featuring manual lead screw adjustable roller spacing and frequency stepless speed control, this 10T welding roller frame boasts reinforced thick steel structure and stable full-load rotation, effectively preventing heavy workpiece deformation. Widely used in pressure vessel factories and pipeline engineering workshops.
Technical Specifications
| Item | Specification |
|---|---|
| Model | HGKT-10 |
| Rated Load | 10 Ton / 10000kg |
| Machine Type | Manual Adjustable Welding Turning Rolls |
| Frame Material | Super Thick Reinforced Carbon Steel |
| Applicable Workpiece Diameter | φ100mm-2000mm |
| Roller Material | Thickened Steel-Rubber Composite Roller |
| Driving Motor Power | 1.5kW Heavy Duty Motor |
| Rotating Speed | 100-1000mm/min Stepless Adjustable |
| Control System | Frequency Inverter + Handheld Pendant |
| Standard Power Supply | 380V/50Hz (Customizable 220V/60Hz) |
| Application | Large pipeline, industrial cylinder, pressure vessel, heavy storage tank welding & polishing |
Product Advantages
- Reinforced heavy-duty structure, safe stable bearing for workpieces up to 10 ton
- Wide diameter adaptability, adjustable roller spacing covers most medium-large cylindrical parts
- Low vibration full-load operation, reduce heavy workpiece welding reject rate
- Industrial-grade drive system, strong torque, long service life for continuous workshop use
- Easy daily maintenance, simple lubrication and bolt inspection
- Replace manual flipping heavy tanks, save labor cost and boost welding efficiency greatly
Common Faults & Troubleshooting
Workpiece slipping while rotating: Clean welding slag & oil on tank surface, readjust roller spacing; replace worn rubber rollers.
Machine severe vibration: Place machine on flat solid ground, forbid over 10 ton overload, fasten all frame bolts, add balance support for eccentric vessels.
Rollers cannot rotate after startup: Check emergency stop button, reset inverter parameters, inspect loose motor cables, unload overweight workpiece then restart.
Unstable jumping rotation speed: Check unstable industrial power supply, reinsert pendant control plug, replace aging composite rollers.
Abnormal noise from motor & reducer: Supplement gear lubricating oil regularly, clean foreign debris inside bearings, replace damaged bearing assembly.
Application Scope
This 10 ton adjustable welding turning rolls is widely applied in heavy metal fabrication and pressure vessel manufacturing industry. Fit for large-diameter pipe girth welding, thick wall pressure vessel assembly welding, industrial storage tank production, heavy cylinder polishing and anti-corrosion coating treatment. Ideal auxiliary equipment for boiler factories, pipeline engineering companies and heavy machinery workshops.
Adjustable VS Self-aligning Turning Rolls Comparison
| Comparison Item | Adjustable Turning Rolls (HGKT-10) | Self-aligning Welding Turning Rolls |
|---|---|---|
| Adjust Mode | Manual lead screw adjust roller distance | Automatic mechanical self-centering roller angle |
| Price Level | Cost-effective, lower investment | Higher manufacturing & sales cost |
| Suitable Production | Mixed diameter, multi-spec heavy workpieces, small & medium factories | Mass fixed-spec vessel batch production, large pressure vessel plants |
| Operation Difficulty | Simple manual adjustment, no professional debugging needed | Slightly complex, need regular calibration |
| Maintenance Cost | Simple mechanical structure, low daily maintenance cost | Complex internal linkage structure, higher maintenance fee |
| Running Precision | Stable for conventional girth welding | Higher rotation precision for ultra-uniform weld beads |
| Recommended Buyer | Factories process different sizes of tanks & pipes | Large manufacturers with single mass production workpiece |
Company Certification
Frequently Asked Questions
Q1: What is the rated load of this 10T turning rolls?
A: Standard rated load 10 ton, specially designed for medium-large heavy cylindrical workpieces like pressure vessels and large pipes.
Q2: Can I adjust the distance between two roller groups?
A: Yes, equipped with manual lead screw adjustment, freely change roller spacing to match different tank diameters.
Q3: Does this machine pass CE certification?
A: All our turning rolls have complete CE certificate, meet EU industrial machinery standard for global export.
Q4: What industries are suitable for this equipment?
A: Pressure vessel factory, boiler workshop, pipeline engineering, heavy metal processing plant.
