|
VFD Speed Control 10 Ton Welding Rotator for Vessel Welding Solid Steel Frame
Detail Information
Place of Origin
WUXI
Brand Name
LEMAR
Certification
CE
Model Number
ZTG-10
Document
Model:
ZTG-10
Voltage:
380V
Product Type:
Self-Adjustable Welding Rotator
Condition:
New
Roller Material:
Polyurethane (PU) / Steel
Application:
Pipe, Tank, Pressure Vessel, Boiler Welding
Loading Capacity:
10000KG
Transport Package:
Wooden Package
Rotaion Speed:
0.1-1rpm
Product Description
Product details of 10-ton self-adjusting welding roller frame
This 10 Ton Self-Adjusting Welding Rotator is a heavy-duty industrial welding auxiliary equipment built with thickened carbon steel frame, designed exclusively for large-scale tanks, pressure vessels, pipelines and cylindrical workpieces welding processing. The integral welded steel structure features high rigidity, strong bearing capacity and excellent deformation resistance, ensuring stable long-term heavy-load operation for industrial batch production.
Product Parameters
10-Ton Self-Adjusting Welding Roller Stand – General Technical Parameters
| Parameter | Specification |
|---|---|
| Product Name | 10-Ton Self-Adjusting Welding Roller Stand |
| Model (Typical) | ZT-10 |
| Load Capacity | 10 tons (10000 kg) |
| Drive Mode | Variable frequency stepless speed regulation |
| Roller Material | Polyurethane coated + heavy-duty metal wheel core |
| Roller Diameter / Width | 300 mm × 140 mm (2 rollers per set) |
| Linear Speed Range | 100 – 1000 mm/min |
| Rotation Speed Range | 0.05 – 0.8 rpm |
| Workpiece Diameter Range | Min 300 mm / Max 3200 mm |
| Motor Power | 0.75 kW (or 1.1 kW depending on configuration) |
| Voltage / Frequency | 380V / 50Hz (customizable to 220V/440V) |
| Control Method | Remote pendant (foot pedal optional) |
| Self-Adjusting Mechanism | Automatic axial & radial alignment |
| Key Features | Stepless speed control, overload protection, anti-slip rollers, heavy-duty frame |
Core Advantage
- 1. Super Heavy Load Capacity Adopts integral thickened carbon steel frame structure. The rated load reaches 10 tons, supporting long-hour heavy-duty rotation without frame deformation, ensuring stable operation for large tank and pressure vessel welding.
- 2. Wear-resistant PU Roller & Low Damage Rate High-density solid PU rollers feature 5 times longer service life than ordinary rubber rollers. Anti-slip and buffer design avoids scratch, squeeze mark and paint peeling on metal workpiece surfaces, suitable for high-standard surface welding requirements.
- 3. Precise VFD Stepless Speed Regulation Equipped with industrial variable frequency drive system. The rotating speed adjusts stably within 0-12 m/min. Smooth startup and stop with low vibration, effectively improving circular seam welding uniformity and finished product qualification rate.
Typical Application Scenarios
- 1. Pressure Vessel Manufacturing Ideal for circumferential welding and assembly of industrial pressure vessels, supporting stable rotary processing to ensure uniform weld seam and high product qualification rate.
- 2. Storage Tank Fabrication Suitable for medium and large metal storage tanks, including water tanks, oil tanks and chemical storage tanks, completing tank body turning and seam welding efficiently.
- 3. Boiler & Pipeline Processing Perfect for boiler cylinder, heat exchanger and large industrial steel pipe welding. Applicable for circular seam welding, pipe assembly and surface polishing work.
- 4. Chemical & Petroleum Equipment Adapt to heavy-duty production scenarios of chemical equipment and petroleum accessories, meeting long-time continuous rotating welding requirements for industrial equipment.
- 5. General Steel Structure Workshop Widely used for various cylindrical steel structure workpieces, supporting workpiece assembly, rust removal, grinding and finishing, versatile for diversified metal fabrication tasks.
FAQ
- 1. What is the maximum load capacity of this welding rotator? This welding rotator is professionally rated at 10 tons. The thickened carbon steel frame ensures stable heavy-load operation, suitable for long-term continuous welding of large cylindrical workpieces without deformation.
- 2. Can this equipment adapt to different diameter workpieces? Yes. It adopts automatic self-centering design, which can automatically match workpieces of different diameters. No repeated manual calibration is required, which greatly improves working efficiency.
- 3. Will the PU rollers scratch the workpiece surface? Absolutely not. The high-density wear-resistant PU rollers feature anti-slip and buffering performance. They can effectively protect workpiece paint and metal surface without scratches or extrusion marks.
- 4. Is the rotation speed adjustable? Equipped with industrial VFD stepless speed control system. The rotation speed can be adjusted freely with soft start and stop, low vibration, which guarantees uniform welding seams.
- 5. What after-sales support can you provide? We provide 12-month machine warranty, 24/7 online technical guidance, remote debugging and lifelong technical consultation. Original spare parts are supplied fast to avoid production delay.
Contact Us
If you need more product details and customized product content, please feel free to contact us at any time
Whatsapp:+8613033501136
Email:alicehe@lemarmachine.com
